Main Application Characteristics
High Viscosity Material Feeding Pump
The Advanced Step-Less Variator Rotor Pump is a marvel of engineering, designed specifically to excel in the demanding environments of high viscosity and high temperature material applications. Its design as a volume pump features low rotation speed while delivering high output torque, making it indispensable in the consistent feeding of challenging materials. With its unique operation principle, it ensures that even under low speeds, a powerful driving moment is achieved, guaranteeing uninterrupted material flow without stalling. Moreover, the pump's gentle handling ensures the preservation of material integrity throughout the process. Capable of handling medium viscosities up to an impressive 1,000,000 CP, this rotor pump stands out as a reliable solution for your challenging fluid transfer needs.
Thin Medium Feeding Pump
When tasked with the delivery of special thin mediums, especially those requiring a pulse-free transfer, this rotor pump exhibits remarkable performance benefits. In scenarios where the medium's viscosity decreases leading to increased leakage, the rotor pump's driving system comes into play. By adjusting the rotation speed, it ensures the consistency of the output flux, maintaining a seamless and efficient transfer process.
Sanitary Feeding Pump
Crafted with precision, all components of this rotor pump that come into contact with materials are constructed from high-grade stainless steel, fully compliant with sanitary standards. This makes it ideal for applications in hygiene-sensitive sectors such as food, beverage, pharmaceuticals, and chemical industries, offering both sanitary and erosion-resistant properties.
Heat Preservation Sleeve Design
For environments where the material is prone to coagulation, the rotor pump can be equipped with a heat preservation sleeve. This thoughtful design ensures that materials maintain their fluid state during transfer, preventing any coagulation and optimizing operational efficiency.
Water Cleaning Mechanical Seal
This rotor pump can be fitted with a mechanical seal configuration that incorporates a water cleaning function. This prevents coagulation on the end surface of the mechanical seal during the transfer of high viscosity materials, ensuring smooth operation and prolonging the seal's lifespan even in challenging conditions.
Almost No Consumable Parts
The rotor pump boasts an innovative design that minimizes wear and tear, with no damage occurring to parts during operation (excluding the mechanical seal). Made from stainless steel, all material-contacting components are built to last. The synchronized motion of the rotors, operating without contact, eliminates the potential for damage, allowing the rotor pump to function reliably at temperatures up to 220°C across various environments.
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To Choose The Right Model And Achieve Perfect Results, End-Users Please Consider The Following Information.
Name of Medium or Liquid Delivered
Viscosity and Temperature of Medium (-20 to 150°C, with a maximum sterilizing temperature of 180°C)
Delivery Head, Pressure, and Flow Requirements
Number and Size of Particles in Medium
Type of Interface (Nipping Fork, Thread, Flange)
Valve Body Material: Choose from 304, 316, or 316L based on Medium Requirements
Optional Cooling or Heating Device Available
Sealing Material: Standard Silicon Rubber Gasket; Options include Fluorine Rubber, Ethylene-Propylene Terpolymer, PTFE Rubber, Nitrile Rubber for Different Mediums.
The Standard Mechanical Seal is Silicon Carbide Hard Alloy, but Different Mediums May Require
Graphite-Silicon Carbide, Graphite-Ceramic, and Other Options.
Choose The Right Driving System
Motor + Fixed Relative Ratio Speed Reducer: Ensures Easy Driving with a Constant Rotary Speed, Though Lacks Flow Adjustability.
Motor + Mechanical Abrasive Step-Less Speed Regulator: Offers Safe, Reliable, and Infinite Flow Adjustment via Manual Speed Changes. However, Non-Automatic Adjustment Can Be Cumbersome.
Speed Regulation Should Be Conducted During Operation, Not During Shutdown. Refer to Manufacturer Instruction for Maintenance and Service.
Our frequency transformed motor paired with a frequency transformer offers both automatic adjustment and seamless flow modulation. This system boasts high automation levels and delivers substantial torque even at low speeds, ensuring efficient and responsive operation. Please refer to the manufacturer's instructions for maintenance and service guidance. Although the frequency transformer is a premium component, its benefits are unparalleled in precision and control.
| Model |
Flow per 100 Rotation |
Suggested regulated (rpm) |
Capacity(L/H) |
Power(KW) |
|
| |
| |
| ZB3A-3 |
3L |
200-500 |
300-800 |
0.55 |
|
| ZB3A-6 |
6L |
200-500 |
650-1600 |
0.75 |
|
| ZB3A-8 |
8L |
200-500 |
850-2100 |
1.5 |
|
| ZB3A-12 |
12L |
200-500 |
1300-3200 |
2.2 |
|
| ZB3A-20 |
20L |
200-500 |
2100-5400 |
3 |
|
| ZB3A-30 |
30L |
200-400 |
3200-6400 |
4 |
|
| ZB3A-36 |
36L |
200-400 |
3800-7600 |
4 |
|
| ZB3A-52 |
52L |
200-400 |
5600-11000 |
5.5 |
|
| ZB3A-66 |
66L |
200-400 |
7100-14000 |
7.5 |
|
| ZB3A-78 |
78L |
200-400 |
9000-18000 |
7.5 |
|
| ZB3A-100 |
100L |
200-400 |
11000-22000 |
11 |
|
| ZB3A-135 |
135L |
200-400 |
15000-30000 |
15 |
|
| ZB3A-160 |
160L |
200-400 |
17000-34000 |
18.5 |
|
| ZB3A-200 |
135L |
200-400 |
21600-43000 |
22 |
|
Our Advanced Step-Less Variator Rotor Pump demonstrates unmatched versatility, expertly handling a wide array of materials. It is ideal for transporting special materials, viscous mixtures with varying densities, corrosive substances, and items containing larger particulates. This pump provides reliable performance across diverse application scenarios.
Important note: The flow rates presented in our table are derived from tests using water as the medium. These values provide a reference point for understanding pump performance under standard conditions.
Our system employs a state-of-the-art step-less speed regulator or frequency transformer to finely tune speed settings from 200 to 900 rpm. When working with high-viscosity liquids, increased motor power is recommended to maintain optimal performance. Please note that the data provided in the table is subject to updates, so refer to the actual products for the most accurate specifications.
| Model |
Power(KW) |
Diameter |
L |
H |
H1 |
W |
W1 |
Connection type |
|
| |
| |
| ZB3A-3 |
0.55 |
Φ25×1.5 |
710 |
290 |
150 |
150 |
240 |
(clamp)
(thread)
(flange) |
|
| ZB3A-6 |
0.75 |
Φ25×1.5 |
780 |
390 |
170 |
190 |
240 |
|
| ZB3A-8 |
1.5 |
Φ25×1.5 |
850 |
400 |
170 |
190 |
280 |
|
| ZB3A-12 |
2.2 |
Φ32×1.5 |
980 |
450 |
185 |
220 |
330 |
|
| ZB3A-20 |
3 |
Φ38×1.5 |
1000 |
450 |
190 |
250 |
330 |
|
| ZB3A-30 |
4 |
Φ50×1.5 |
1050 |
480 |
220 |
270 |
350 |
|
| ZB3A-36 |
4 |
Φ38×1.5 |
1100 |
490 |
220 |
270 |
360 |
|
| ZB3A-52 |
5.5 |
Φ50×1.5 |
1250 |
580 |
260 |
270 |
480 |
|
| ZB3A-66 |
7.5 |
Φ63.5×1.5 |
1350 |
600 |
260 |
270 |
480 |
|
| ZB3A-78 |
7.5 |
Φ63.5×1.5 |
1260 |
600 |
295 |
370 |
480 |
|
| ZB3A-100 |
11 |
Φ76×2 |
1320 |
670 |
295 |
370 |
480 |
|
| ZB3A-135 |
15 |
Φ89×2 |
1500 |
670 |
295 |
370 |
480 |
|
| ZB3A-160 |
18.5 |
Φ102×3 |
1500 |
720 |
320 |
420 |
560 |
|
| ZB3A-200 |
22 |
Φ102×3 |
1500 |
720 |
320 |
420 |
560 |
|
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