Product Overview
Experience the pinnacle of traditional Chinese medicine extraction with our state-of-the-art tank, meticulously engineered for excellence in both normal and low-pressure water frying. Whether it be warm soaking, hot reflux, or forced circulation, our system ensures optimal percolation and aromatic oil extraction. Maximize efficiency in organic solvent recovery for traditional Chinese medicine, plant, and animal products with unparalleled precision.
Optional Parts
Enhance your extraction tank with a variety of optional components tailored to elevate performance: condenser, cooler, oil-water separator, foam catcher, filter and liquid medicine pump. Our advanced oil-water separator is specifically designed for seamless alcohol extraction and precise oil collection operations. Tailor your extraction process with a mechanical mixing device, expertly engineered to enhance the movement of raw materials and accelerate mixing. This prevents floating and infiltrating of lighter liquid medicines, thus augmenting the extraction effect and significantly reducing extraction time.
Working Principle
Our extraction tank operates within a sealed, circulable system, achieving remarkable extractions at both normal and low pressures. Customers are empowered to define specific technological requirements, whether for water, alcohol, or oil extraction, based on the unique performance characteristics of their materials. Designed with precision, our equipment meets the rigorous standards of pressure vessel specifications.
1. Water Extraction: Begin by combining water and traditional Chinese medicine in the tank at a precise technological ratio. Engage the heat source for the interlayer (with jacket) and allow the mixture to reach a gentle boil. Once boiling is achieved, reduce the heat to maintain a subtle boil, ensuring a perfect extraction.
2. Alcohol Extraction: Combine the medicinal ingredients and alcohol in the tank according to a meticulously defined craft ratio. With the system sealed, apply jacket heating to achieve the desired temperature, then moderate the heat to sustain the optimal temperature for optimal extraction. The rising alcohol vapor undergoes condensation via our high-efficiency condenser, returning as liquid for later use. To boost extraction efficiency, employ the pump for vigorous circulation, facilitating thorough ingredient dissolution.
3. Oil Extraction: Commence by placing traditional Chinese medicines rich with volatile oils into the extraction tank, combining with water following a precise process ratio. Introduce steam heat to the interlayer (jacket) and adjust to reach the evaporation threshold. Maintain a consistent temperature as per technological specifications to ensure the volatile aromatic oils are expertly cooled and separated using our sophisticated cooling system and oil/water separator.
Dive into the adaptable solutions offered by our cutting-edge extraction models: TQ-500, TQ-1000, TQ2000, TQ3000, TQ6000, and TQ10000. Each of these sophisticated models provides exceptional versatility, with total extraction tank volumes ranging from a substantial 570 liters to a massive 11000 liters. The working volumes are equally impressive, spanning from 500 to 10000 liters. Engineered for durability, these tanks are capable of withstanding internal shell pressures between -0.1 Mpa and 0.09 Mpa, complemented by jacket pressures reaching 0.33 Mpa. The pneumatic cylinder is adeptly designed to function efficiently at pressures of 0.6~0.7 Mpa. Access is made seamless via charging manholes with generous diameters of 400-500 mm. Our system guarantees optimal cooling and filtration through strategic variations in condenser and sub-cooler cooling areas, all while maintaining efficient steam and water consumption. Moreover, the process is further refined with optional stirring speeds ranging from 25 to 40 revolutions per minute, ensuring a superior extraction experience.
Model Item
|
ET-500
|
ET-1000
|
ET2000
|
ET3000
|
ET6000
|
ET10000
|
Total Volume of extraction tank (L)
|
570
|
1200
|
2300
|
3200
|
6300
|
11000
|
Work volume of extraction tank(L)
|
500
|
1000
|
2000
|
3000
|
6000
|
10000
|
Design pressure for inside shell of extraction tank(Mpa)
|
-0.1/0.09
|
Design pressure for jacket of extraction tank(Mpa))
|
0.33
|
Compressed air pressure for the pneumatic cylinder (Mpa)
|
0.6~0.7
|
Charging manhole
diameter(mm)
|
400
|
400
|
400
|
400
|
500
|
500
|
Condenser cooling area(M2)
|
3
|
4.5
|
5.5
|
6.5
|
9.5
|
15
|
Sub-cooler cooling area(M2)
|
0.5
|
0.5
|
1.0
|
1.2
|
2.0
|
3.0
|
Filter area(m2)
|
0.2
|
0.2
|
0.25
|
0.25
|
0.3
|
0.5
|
Steam consumption(kg/h)@2bar
|
180
|
250
|
300
|
350
|
650
|
850
|
Cooling water consumption(T/h)
inlet temp is 25, outlet temp is 32
|
4
|
5
|
7
|
8
|
12
|
20
|
Chiller consumption :T/h
@inlet temp is 7ºC ,outlet temp is 12 ºC
|
0.5
|
0.5
|
1.0
|
1.0
|
2.0
|
2.0
|
Stirring speed(r/min) (optional)
|
25~40
|
Unlock a world of competitive shipping options and flexible delivery schedules meticulously tailored to meet your specific requirements. Connect with our dedicated supplier team today to discover the intricate details and seamlessly enhance your purchasing experience. Let us provide you with unparalleled service and convenience that aligns perfectly with your business needs.
Installation Instructions
Discover unsurpassed efficiency and reliability with our versatile multifunctional extractor tank. This state-of-the-art system is equipped with an agitator for seamless mixing and a meticulously engineered side discharge that effectively prevents any blockages. Additionally, it boasts a bottom discharge gate enhanced by a steam heating coil, ensuring top-tier performance and operational excellence. Tailor your experience by choosing between our precise manual control or the advanced sophistication of the PLC/HMI automatic control systems, each meticulously designed to fulfill your unique specifications and elevate your extraction process to new heights.
1. Experience unparalleled savings with our direct-from-manufacturer pricing, delivering exceptional value to your investment. 2. Optimize your operational expenditure with our efficiently designed products, tailored to reduce costs while maximizing performance. 3. Unlock the potential of innovation with our visionary research team, committed to crafting groundbreaking and imaginative design solutions. 4. Stay ahead of the curve with our state-of-the-art technologies, meticulously engineered to accelerate product development and drive continuous innovation.
Experience unparalleled peace of mind with our robust after-sales support. Our comprehensive network of strategically positioned overseas agent offices, alongside our headquarters' dedicated service team, ensures immediate, around-the-clock assistance. Take advantage of our extensive installation and training services, paving the way for seamless machine operation and continuous, unparalleled service well beyond your initial purchase.
Q: Are you a factory or a trading company?
A: We are a dedicated manufacturer, expertly specialized in the production and manufacturing of state-of-the-art industrial machinery.
Q: Do you supply samples?
A: Unfortunately, we do not supply samples as our offerings are substantial industrial machines.
Q: Do you do OEM and ODM service?
A: Absolutely, we provide tailored OEM and ODM services, crafting equipment precisely in line with your specific drawings or technical requirements.
Q: How will your company control the equipment quality?
A: Our commitment to quality is unwavering, featuring a rigorous quality control process that includes thorough in-house testing and strict adherence to industry standards.
Q: How long the warranty will be?
A: We offer a comprehensive 1-year warranty on machine operations, complemented by a commitment to lifelong service excellence.
Q: Which kind of payment does your company do now?
A: We are flexible with payments, accepting Western Union, T/T, D/P, D/C, and secure, irrevocable L/C payable options.
Q: Can we become your distributor in our country?
A: Certainly, we embrace opportunities to welcome you as our esteemed agent in your country.
A: We offer competitive pricing, optimize consumption costs, enhance research capabilities, and employ cutting-edge technologies to lead the industry.
Q: Do you supply installation equipment overseas?
A: Indeed, we provide comprehensive installation and training services tailored to meet your operational needs overseas.
Q: How can we know the order production status?
A: We keep you informed with regular updates, providing detailed photos or videos during the manufacturing process and upon completion for your review.
Q: What kind of service do you offer before making an order?
A: Our pre-order services include detailed design drawings, competitive quotations, and agreed terms on payments, delivery timelines, and other pertinent details.
Q: How about your company's after-sale service?
A: We deliver exceptional long-term after-sale service, with available installation and commissioning if needed, supported by a dedicated after-sales service line.
Q: How can I visit your manufacturing facility?
A: Simply contact us to arrange your visit. We offer comprehensive travel assistance and an in-depth tour of our state-of-the-art manufacturing facility for your convenience.