Product Overview
Introducing our innovative extraction tank, meticulously engineered to excel in a range of applications, including normal pressure and low-pressure water frying, warm soaking, hot reflux, forced circulation, percolation, aromatic oil extraction, and organic solvent recovery. This versatile equipment is ideal for processing traditional Chinese medicine, plants, and animals, delivering efficiency and precision in every operation.
Optional Parts
Enhance the functionality of your extraction tank with the following optional components: condenser, cooler, oil-water separator, foam catcher, filter and liquid medicine pump. The sophisticated oil-water separator is a vital component for alcohol extraction and oil collection operations. Tailored to meet customer-specific process requirements, a mechanical mixing device can be integrated into the extraction tank. This ensures dynamic raw material movement during extraction, optimizing mixing, preventing lighter liquid medicines from floating, and significantly enhancing extraction efficiency while reducing time.
Working Principle
Our state-of-the-art extraction tank operates within a closed circulable system, adaptable for both normal and low-pressure extractions. Constructed according to pressure vessel standards, it accommodates various extraction needs, from water and alcohol to oil. Customers can specify technological parameters to align with specific drug performance criteria, ensuring superior outcomes for every application.
1. Water Extraction: Begin by introducing water and traditional Chinese medicine into the extraction tank, adhering to the precise technological ratio. Heat the interlayer (equipped with a jacket) to initiate boiling. Once boiling is achieved, reduce the heat source to maintain a gentle simmer, optimizing the extraction process.
2. Alcohol Extraction: Combine the drug and alcohol in the tank following a defined craft ratio, ensuring a sealed system. Apply heat to the jacket until the desired temperature is reached, then decrease the heat to maintain the process temperature for optimal time. This ensures thorough dissolution of active components in alcohol. Rising alcohol vapors condense into liquid, ready for reuse. Enhance efficiency with a pump to enforce circulation, drawing liquid from the tank's bottom and reintroducing it from the top.
3. Oil Extraction: Introduce traditional Chinese medicines containing volatile oils into the extraction tank with water, following a precise process ratio. Heat with steam through the jacket to reach evaporation temperature, then adjust steam input to maintain the required temperature. Once aromatic volatile oils are released, they are cooled through the cooling system and separated using the oil-water separator, ensuring purity and quality.
Unlock the full potential of our diverse extraction models: TQ-500, TQ-1000, TQ2000, TQ3000, TQ6000, TQ10000. Each model is meticulously crafted, offering a broad spectrum of extraction tank volumes, ranging from a compact 570 liters to a substantial 11000 liters, and accommodating working volumes from 500 to 10000 liters. Engineered for resilience, these tanks are built to endure pressure with internal shell capacities of -0.1/0.09 Mpa and jacket pressures up to 0.33 Mpa. The pneumatic cylinder operates seamlessly at a pressure range of 0.6~0.7 Mpa. Our expertly designed charging manholes, with diameters of 400-500 mm, provide easy access and convenience. The cooling and filtration systems are elevated by carefully calibrated condenser and sub-cooler areas, ensuring efficiency in steam and water consumption. With optional stirring speeds between 25~40 r/min, the extraction process is both efficient and thorough.
Model Item
|
ET-500
|
ET-1000
|
ET2000
|
ET3000
|
ET6000
|
ET10000
|
Total Volume of extraction tank (L)
|
570
|
1200
|
2300
|
3200
|
6300
|
11000
|
Work volume of extraction tank(L)
|
500
|
1000
|
2000
|
3000
|
6000
|
10000
|
Design pressure for inside shell of extraction tank(Mpa)
|
-0.1/0.09
|
Design pressure for jacket of extraction tank(Mpa))
|
0.33
|
Compressed air pressure for the pneumatic cylinder (Mpa)
|
0.6~0.7
|
Charging manhole
diameter(mm)
|
400
|
400
|
400
|
400
|
500
|
500
|
Condenser cooling area(M2)
|
3
|
4.5
|
5.5
|
6.5
|
9.5
|
15
|
Sub-cooler cooling area(M2)
|
0.5
|
0.5
|
1.0
|
1.2
|
2.0
|
3.0
|
Filter area(m2)
|
0.2
|
0.2
|
0.25
|
0.25
|
0.3
|
0.5
|
Steam consumption(kg/h)@2bar
|
180
|
250
|
300
|
350
|
650
|
850
|
Cooling water consumption(T/h)
inlet temp is 25, outlet temp is 32
|
4
|
5
|
7
|
8
|
12
|
20
|
Chiller consumption :T/h
@inlet temp is 7ºC ,outlet temp is 12 ºC
|
0.5
|
0.5
|
1.0
|
1.0
|
2.0
|
2.0
|
Stirring speed(r/min) (optional)
|
25~40
|
Take advantage of our competitive shipping options and flexible delivery schedules that are perfectly tailored to suit your needs. Connect with our dedicated supplier team today to explore all the possibilities and optimize your purchasing experience for maximum satisfaction.
Installation Instructions
Experience extraordinary efficiency and steadfast reliability with our state-of-the-art multifunctional extractor tank. This expertly engineered marvel is equipped with an agitator designed for seamless performance, alongside a meticulously crafted side discharge that expertly prevents blockages. Elevate your operational prowess with its innovative bottom discharge gate, complemented by a steam heating coil engineered for peak performance. Tailor your experience with the option of either manual operation or the cutting-edge sophistication of PLC/HMI automatic control systems, perfectly catered to fulfill your unique requirements.
1. Revel in the advantage of direct-from-manufacturer pricing, ensuring you enjoy significant savings on your investments. 2. Experience a substantial reduction in operational costs thanks to our efficient and thoughtful product design, tailored for optimal functionality. 3. Empower your projects by collaborating with our innovative research team, tirelessly dedicated to advancing pioneering and creative design solutions. 4. Embrace the future with our cutting-edge technologies, meticulously engineered to propel product development and innovation, setting new standards in the industry.
Experience peace of mind with our unparalleled after-sales support network. Our strategically located overseas agent offices, along with our diligent headquarters team, are poised to deliver round-the-clock, 24/7 assistance. Take advantage of our all-inclusive installation and training services that guarantee effortless operation and ensure ongoing support well beyond your initial purchase.
Q: Are you a factory or a trading company?
A: Yes, we are a reputable manufacturer, expertly specializing in the production and development of high-grade industrial machinery.
Q: Do you supply samples?
A: Due to the nature of our products, which are complex machines, we do not provide samples. However, we ensure detailed demonstrations and comprehensive information.
Q: Do you do OEM and ODM service?
A: Absolutely, we offer OEM and ODM services, tailoring equipment to your specific drawings or technical specifications.
Q: How will your company control the equipment quality?
A: Our quality is unmatched, thanks to a meticulous quality control process, including rigorous in-house testing and full compliance with stringent industry standards.
Q: How long the warranty will be?
A: We offer a comprehensive 1-year warranty on machine operation, with an assurance of lifetime service support.
Q: Which kind of payment does your company do now?
A: We provide flexible payment options, accepting Western Union, T/T, D/P, D/C, and irrevocable L/C payable.
Q: Can we become your distributor in our country?
A: Absolutely, we invite you to join our global network as a valued distributor.
A: Our collaboration offers competitive pricing, cost-effective solutions, enhanced research capabilities, and the application of cutting-edge technologies.
Q: Do you supply installation equipment overseas?
A: Yes, we proudly provide full-spectrum installation and training services globally.
Q: How can we know the order production status?
A: We keep you updated with detailed photos or videos during manufacturing and upon completion, ensuring transparency and your approval.
Q: What kind of service do you offer before making an order?
A: We present design drawings, detailed quotations, and mutually agreed terms on payments, delivery timelines, and other vital details.
Q: How about your company's after-sale service?
A: Our after-sale service is comprehensive and enduring, including installation, commissioning if required, and dedicated after-sales support via a special service line.
Q: How can I visit your manufacturing facility?
A: Schedule a visit by contacting us. We are here to facilitate your travel arrangements and offer an in-depth, guided tour of our world-class facility.