Main Application Characteristics
High Viscosity Material Feeding Pump
The extraordinary Advanced Step-Less Variator Rotor Pump is a masterpiece of precision engineering, masterfully crafted to thrive in challenging environments that demand the handling of high viscosity and high temperature materials. This pump is designed with an innovative volume pump mechanism that combines a low rotation speed with incredible output torque, making it an essential tool for the reliable feeding of complex materials. Its unique operational principle ensures that even when operating at reduced speeds, a strong driving force is maintained, guaranteeing a seamless flow of material without interruptions. The pump's gentle approach ensures that the material's integrity is preserved throughout processing. With an impressive capability of managing medium viscosities of up to a staggering 1,000,000 CP, this rotor pump is the ultimate solution for your demanding fluid transfer challenges.
Thin Medium Feeding Pump
When it comes to the precise delivery of special thin mediums, particularly those necessitating a pulse-free transfer, this rotor pump showcases outstanding performance advantages. During situations where the medium's viscosity decreases, resulting in potential leaks, the rotor pump's state-of-the-art driving system activates, adjusting the rotation speed to ensure consistent output flux and maintaining a smooth and efficient transfer operation.
Sanitary Feeding Pump
Expertly crafted with meticulous attention to detail, all components of this rotor pump that interact with materials are made from premium-grade stainless steel, meeting and exceeding all sanitary standards. This makes it a perfect choice for use in hygiene-sensitive industries, including food, beverage, pharmaceuticals, and chemicals, providing exceptional sanitary and erosion resistance properties.
Heat Preservation Sleeve Design
In conditions where materials are susceptible to coagulation, this rotor pump can be enhanced with a heat preservation sleeve. This ingenious feature ensures that materials remain in a fluid state during transfer, preventing coagulation and significantly boosting operational efficiency.
Water Cleaning Mechanical Seal
This rotor pump offers an advanced mechanical seal configuration that includes a water cleaning functionality. This innovation prevents coagulation on the mechanical seal's end surface while transferring high viscosity materials, ensuring smooth operation and extending the seal's lifespan even under demanding conditions.
Almost No Consumable Parts
Boasting an avant-garde design, this rotor pump minimizes wear and tear, with no damage occurring to components during operation (barring the mechanical seal). Constructed from durable stainless steel, all material-contacting parts are engineered for longevity. The synchronized, non-contact motion of the rotors prevents potential damage, allowing the pump to operate reliably at temperatures up to 220°C across diverse environments.
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To Choose The Right Model And Achieve Perfect Results, End-Users Please Consider The Following Information.
Name of Medium or Liquid Delivered
Viscosity and Temperature of Medium (-20 to 150°C, with a maximum sterilizing temperature of 180°C)
Delivery Head, Pressure, and Flow Requirements
Number and Size of Particles in Medium
Type of Interface (Nipping Fork, Thread, Flange)
Valve Body Material: Choose from 304, 316, or 316L based on Medium Requirements
Optional Cooling or Heating Device Available
Sealing Material: Standard Silicon Rubber Gasket; Options include Fluorine Rubber, Ethylene-Propylene Terpolymer, PTFE Rubber, Nitrile Rubber for Different Mediums.
The Standard Mechanical Seal is Silicon Carbide Hard Alloy, but Different Mediums May Require
Graphite-Silicon Carbide, Graphite-Ceramic, and Other Options.
Choose The Right Driving System
Motor + Fixed Relative Ratio Speed Reducer: Ensures Easy Driving with a Constant Rotary Speed, Though Lacks Flow Adjustability.
Motor + Mechanical Abrasive Step-Less Speed Regulator: Experience the epitome of safety and reliability with our cutting-edge infinite flow adjustment mechanism, allowing for effortless manual speed alterations. While the non-automatic adjustment may seem cumbersome, it offers unparalleled precision and control.
Ensure speed regulation happens during active operation to maintain optimal performance; never adjust during shutdown. For best practices and longevity, always consult the manufacturer's guidance for maintenance and service.
Our state-of-the-art frequency transformed motor, in concert with a sophisticated frequency transformer, enables both automatic adjustment and seamless flow modulation. This system represents the pinnacle of automation, delivering significant torque even at minimal speeds, ensuring robust and responsive functionality. For maintenance and service instructions, refer to the manufacturer's detailed guide. While the frequency transformer represents an investment in quality, its unrivaled precision and control make it an indispensable component.
| Model |
Flow per 100 Rotation |
Suggested regulated (rpm) |
Capacity(L/H) |
Power(KW) |
|
| |
| |
| ZB3A-3 |
3L |
200-500 |
300-800 |
0.55 |
|
| ZB3A-6 |
6L |
200-500 |
650-1600 |
0.75 |
|
| ZB3A-8 |
8L |
200-500 |
850-2100 |
1.5 |
|
| ZB3A-12 |
12L |
200-500 |
1300-3200 |
2.2 |
|
| ZB3A-20 |
20L |
200-500 |
2100-5400 |
3 |
|
| ZB3A-30 |
30L |
200-400 |
3200-6400 |
4 |
|
| ZB3A-36 |
36L |
200-400 |
3800-7600 |
4 |
|
| ZB3A-52 |
52L |
200-400 |
5600-11000 |
5.5 |
|
| ZB3A-66 |
66L |
200-400 |
7100-14000 |
7.5 |
|
| ZB3A-78 |
78L |
200-400 |
9000-18000 |
7.5 |
|
| ZB3A-100 |
100L |
200-400 |
11000-22000 |
11 |
|
| ZB3A-135 |
135L |
200-400 |
15000-30000 |
15 |
|
| ZB3A-160 |
160L |
200-400 |
17000-34000 |
18.5 |
|
| ZB3A-200 |
135L |
200-400 |
21600-43000 |
22 |
|
Our Advanced Step-Less Variator Rotor Pump showcases extraordinary versatility, skillfully managing a vast range of materials. Perfectly suited for the transportation of special materials, viscous mixtures with varying densities, corrosive substances, and larger particulates, this pump guarantees steadfast performance in diverse application scenarios.
Important note: The flow rates listed in our table are derived from tests using water as a benchmark medium. These values serve as a reference for grasping pump performance under standard conditions and should be considered indicative.
Harness the power of our system utilizing a cutting-edge step-less speed regulator or frequency transformer to delicately adjust speed settings between 200 and 900 rpm. For optimal performance with high-viscosity liquids, increased motor power is recommended. Please be aware that table data is subject to updates, so always reference the actual products for the most current specifications.
| Model |
Power(KW) |
Diameter |
L |
H |
H1 |
W |
W1 |
Connection type |
|
| |
| |
| ZB3A-3 |
0.55 |
Φ25×1.5 |
710 |
290 |
150 |
150 |
240 |
(clamp)
(thread)
(flange) |
|
| ZB3A-6 |
0.75 |
Φ25×1.5 |
780 |
390 |
170 |
190 |
240 |
|
| ZB3A-8 |
1.5 |
Φ25×1.5 |
850 |
400 |
170 |
190 |
280 |
|
| ZB3A-12 |
2.2 |
Φ32×1.5 |
980 |
450 |
185 |
220 |
330 |
|
| ZB3A-20 |
3 |
Φ38×1.5 |
1000 |
450 |
190 |
250 |
330 |
|
| ZB3A-30 |
4 |
Φ50×1.5 |
1050 |
480 |
220 |
270 |
350 |
|
| ZB3A-36 |
4 |
Φ38×1.5 |
1100 |
490 |
220 |
270 |
360 |
|
| ZB3A-52 |
5.5 |
Φ50×1.5 |
1250 |
580 |
260 |
270 |
480 |
|
| ZB3A-66 |
7.5 |
Φ63.5×1.5 |
1350 |
600 |
260 |
270 |
480 |
|
| ZB3A-78 |
7.5 |
Φ63.5×1.5 |
1260 |
600 |
295 |
370 |
480 |
|
| ZB3A-100 |
11 |
Φ76×2 |
1320 |
670 |
295 |
370 |
480 |
|
| ZB3A-135 |
15 |
Φ89×2 |
1500 |
670 |
295 |
370 |
480 |
|
| ZB3A-160 |
18.5 |
Φ102×3 |
1500 |
720 |
320 |
420 |
560 |
|
| ZB3A-200 |
22 |
Φ102×3 |
1500 |
720 |
320 |
420 |
560 |
|
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