Product Overview
Explore the pinnacle of traditional extraction techniques with our state-of-the-art extraction tank, engineered for versatile applications such as normal and low-pressure water frying, warm soaking, hot reflux, and forced circulation. Ideal for percolation, aromatic oil extraction, and the seamless recovery of organic solvents, this equipment is a must-have for the effective extraction and refinement of traditional Chinese medicine, plants, and animal extracts.
Optional Parts
Enhance your extraction tank with a range of specialized components that include: condenser, cooler, oil-water separator, foam catcher, filter and liquid medicine pump. The oil-water separator excels in alcohol extraction and oil collection operations, making it indispensable. Tailor your extraction process with a mechanical mixing device that promotes efficient mixing, preventing inadequate infiltration of light liquid medicines and enhancing the overall extraction yield. By ensuring thorough distribution of raw materials, this device significantly reduces extraction time while optimizing results.
Working Principle
Our advanced extraction tank boasts a cutting-edge, closed circulable system, expertly designed for normal and low-pressure extraction processes. Tailored to customer specifications, this versatile equipment accommodates diverse extraction methods, whether it be water, alcohol, or oil extraction, ensuring that each specific technological requirement aligns perfectly with your unique drug performance needs.
1. Water Extraction: Introduce a precise blend of water and traditional Chinese medicine into the extraction tank. Heat is applied through the interlayer jacket, bringing the contents to a boil. Once boiling, the heat source is minimized to maintain a gentle simmer, optimizing the extraction of medicinal properties.
2. Alcohol Extraction: Combine your chosen ratio of traditional Chinese medicine and alcohol within the tank. The system is kept closed, with heat supplied via the jacket. When the desired temperature is reached, the heat supply is reduced to maintain optimal conditions, ensuring complete dissolution of active ingredients. Vaporized alcohol is efficiently condensed back into liquid form for reuse, while a pump system accelerates circulation, drawing liquid from the tank's base and returning it to the top for improved efficiency.
3. Oil Extraction: Carefully measure and introduce volatile oil and water, alongside traditional Chinese medicines, into the extraction tank. Utilize steam heat through the interlayer jacket to achieve the perfect evaporation temperature. By adjusting steam input, the tank maintains the required temperature, allowing volatile aromatic oils to be extracted. These are then cooled and separated from water using the advanced oil/water separator for unparalleled purity.
Unleash the full potential of extraction with our versatile and robust models: TQ-500, TQ-1000, TQ2000, TQ3000, TQ6000, TQ10000. These models boast impressive extraction tank capacities, varying from a voluminous 570 to a whopping 11000 liters, ensuring enough space for all your needs. Their working volumes range efficiently between 500 to 10000 liters, offering flexibility and adaptability to diverse production requirements. Crafted for durability and strength, the tanks are designed to sustain internal shell pressures ranging from -0.1/0.09 Mpa, complemented by a robust jacket pressure of 0.33 Mpa. The pneumatic cylinders are engineered to operate smoothly within a pressure spectrum of 0.6~0.7 Mpa, ensuring reliable performance. Our thoughtfully designed charging manholes, measuring 400-500 mm in diameter, allow for convenient access and streamlined operations. Experience optimized cooling and filtration processes, achieved through meticulously varied condenser and sub-cooler cooling areas. Steam and water consumption are finely tuned for maximum efficiency, while the stirring speeds, adjustable between 25~40 r/min, facilitate a refined and effective extraction process.
Model Item
|
ET-500
|
ET-1000
|
ET2000
|
ET3000
|
ET6000
|
ET10000
|
Total Volume of extraction tank (L)
|
570
|
1200
|
2300
|
3200
|
6300
|
11000
|
Work volume of extraction tank(L)
|
500
|
1000
|
2000
|
3000
|
6000
|
10000
|
Design pressure for inside shell of extraction tank(Mpa)
|
-0.1/0.09
|
Design pressure for jacket of extraction tank(Mpa))
|
0.33
|
Compressed air pressure for the pneumatic cylinder (Mpa)
|
0.6~0.7
|
Charging manhole
diameter(mm)
|
400
|
400
|
400
|
400
|
500
|
500
|
Condenser cooling area(M2)
|
3
|
4.5
|
5.5
|
6.5
|
9.5
|
15
|
Sub-cooler cooling area(M2)
|
0.5
|
0.5
|
1.0
|
1.2
|
2.0
|
3.0
|
Filter area(m2)
|
0.2
|
0.2
|
0.25
|
0.25
|
0.3
|
0.5
|
Steam consumption(kg/h)@2bar
|
180
|
250
|
300
|
350
|
650
|
850
|
Cooling water consumption(T/h)
inlet temp is 25, outlet temp is 32
|
4
|
5
|
7
|
8
|
12
|
20
|
Chiller consumption :T/h
@inlet temp is 7ºC ,outlet temp is 12 ºC
|
0.5
|
0.5
|
1.0
|
1.0
|
2.0
|
2.0
|
Stirring speed(r/min) (optional)
|
25~40
|
Take advantage of our competitive shipping solutions and flexible delivery schedules, meticulously crafted to align with your unique needs and timelines. Connect with our dedicated supplier team today to explore the myriad of options available and transform your purchasing journey into a seamless and optimally rewarding experience.
Installation Instructions
Experience a new pinnacle of extraction excellence with our High-Efficiency Premium Stainless Steel Essential Oil Extraction Machine. This multifunctional marvel is engineered for unmatched efficiency and reliability, ensuring your operations run seamlessly. Featuring an innovative extractor tank with a precision-engineered agitator, it guarantees smooth operation while the expertly crafted side discharge mechanism eliminates blockages effortlessly. Furthermore, the system boasts a bottom discharge gate enhanced with a state-of-the-art steam heating coil, ensuring optimal performance every time. Tailor your experience with the flexibility of choosing between intuitive manual controls or the cutting-edge sophistication of PLC/HMI automated control systems, perfectly adaptable to your unique operational needs.
1. Experience the unrivaled advantage of direct-from-manufacturer pricing that delivers exceptional savings. 2. Take advantage of lower operational expenses thanks to our meticulously designed, efficient products. 3. Tap into the expertise of our visionary research team, committed to crafting groundbreaking design solutions. 4. Utilize state-of-the-art technologies, meticulously engineered to accelerate product development and foster innovation.
Enjoy peace of mind with our unrivaled after-sales support. Our expansive network of overseas agent offices and our committed service team at headquarters provide swift, round-the-clock assistance. Take advantage of our all-encompassing installation and training services, ensuring flawless operation and enduring support far beyond your initial purchase.
Q: Are you a factory or a trading company?
A: We are a proud manufacturer, specializing in the production and innovation of cutting-edge industrial machinery.
Q: Do you supply samples?
A: Unfortunately, we do not supply samples, as our offerings are large-scale machines.
Q: Do you do OEM and ODM service?
A: Absolutely, we offer customized equipment solutions tailored to your drawings or technical specifications.
Q: How will your company control the equipment quality?
A: Our stringent quality control protocol includes comprehensive in-house testing, ensuring compliance with all industry standards.
Q: How long the warranty will be?
A: We are pleased to offer a 1-year warranty on machine operation, with lifelong service support.
Q: Which kind of payment does your company do now?
A: We facilitate transactions through Western Union, T/T, D/P, D/C, and irrevocable L/C payable.
Q: Can we become your distributor in our country?
A: Certainly, we welcome partnerships to become our esteemed agent.
A: Our commitment to value includes offering competitive prices, minimizing consumption costs, enhancing research capabilities, and embracing pioneering technologies.
Q: Do you supply installation equipment overseas?
A: Absolutely, we provide extensive installation and training services internationally.
Q: How can we know the order production status?
A: We keep you informed with regular updates through photos and videos during manufacturing and upon completion for your assessment.
Q: What kind of service do you offer before making an order?
A: We offer comprehensive pre-order services, including design drawings, detailed quotations, and agreement on payment terms, delivery times, and other specifics.
Q: How about your company's after-sale service?
A: We are committed to exceptional after-sale service, offering long-term support, installations, and commissioning, backed by a dedicated after-sales service hotline.
Q: How can I visit your manufacturing facility?
A: Arrange a visit by contacting us. We assist with travel arrangements and offer a comprehensive facility tour.