Product Overview
Introducing our state-of-the-art extraction tank, meticulously engineered for excellence in traditional Chinese medicine processing. Our versatile equipment is adept at executing a myriad of extraction techniques, including normal and low-pressure water frying, warm soaking, hot reflux, and forced circulation. It is also proficient in percolation, aromatic oil extraction, and organic solvent recovery, catering to both plant and animal substrates.
Optional parts
Enhance the functionality of your extraction tank with the addition of several optional components: condenser, cooler, oil-water separator, foam catcher, filter and liquid medicine pump. The oil-water separator is a crucial component in alcohol extraction, efficiently separating oil during the collection process. Tailor your extraction tank with an optional mechanical mixing device to enhance the movement of raw materials. This feature significantly accelerates mixing, ensures comprehensive infiltration, prevents light liquid medicine from floating, and optimizes the extraction process, thereby reducing the overall time.
Working Principle
Our extraction tank operates within a sophisticated closed circulatory system, delivering precision in extraction at both normal and low pressures. Designed with pressure vessel standards, it accommodates water, alcohol, and oil extraction, among other applications. Specific technological parameters are customizable to meet customer-defined drug performance needs, ensuring unparalleled adaptability.
1. Water Extraction: Initiate the process by combining water and traditional Chinese medicine in precise ratios. By supplying heat to the interlayer (jacketed), bring the mixture to a boil. Once boiling, modulate the heat supply to maintain a gentle simmer, ensuring optimal extraction conditions.
2. Alcohol Extraction: Combine the drug and alcohol in specified proportions within the tank. Upon achieving a sealed system, provide heat through the interlayer (jacketed). As the tank reaches the required temperature, reduce the heat to sustain the process temperature for the necessary duration. This ensures complete dissolution of active ingredients into the alcohol. The vaporized alcohol is condensed into liquid form via the condenser, ready for distillation and reuse. Enhance efficiency with forced circulation, utilizing a pump to draw liquid from the tank's base and reintroduce it through the top inlet.
3. Oil Extraction: Introduce traditional Chinese medicines with volatile oils and water into the tank in precise ratios. Supply steam heat through the interlayer (jacketed) to reach the evaporation threshold. Regulate steam inflow to maintain the tank temperature as per process requirements. Following extraction, cool the aromatic volatile oil using the cooling system and separate it from the liquid via the oil/water separator, ensuring purity and quality.
Explore the extraordinary versatility of our cutting-edge extraction models: TQ-500, TQ-1000, TQ2000, TQ3000, TQ6000, and TQ10000. Each model is meticulously engineered to offer a wide range of total volume capacities for extraction tanks, from an impressive 570 liters to a substantial 11000 liters. With working volumes that span from 500 to 10000 liters, these tanks are crafted for unparalleled durability and performance. Enduring internal shell pressures of -0.1/0.09 Mpa and jacket pressures of 0.33 Mpa, they exemplify robust construction. The pneumatic cylinder, operating at a precise pressure range of 0.6~0.7 Mpa, ensures reliable functionality. Access is made effortless with well-designed charging manholes, sized between 400-500 mm in diameter. To ensure peak performance, cooling and filtration are masterfully optimized across a variety of condenser and sub-cooler cooling areas, maintaining efficient steam and water consumption throughout. The extraction process is further enhanced by optional stirring speeds ranging from 25~40 r/min, tailored for superior adaptability.
Model Item
|
ET-500
|
ET-1000
|
ET2000
|
ET3000
|
ET6000
|
ET10000
|
Total Volume of extraction tank (L)
|
570
|
1200
|
2300
|
3200
|
6300
|
11000
|
Work volume of extraction tank(L)
|
500
|
1000
|
2000
|
3000
|
6000
|
10000
|
Design pressure for inside shell of extraction tank(Mpa)
|
-0.1/0.09
|
Design pressure for jacket of extraction tank(Mpa))
|
0.33
|
Compressed air pressure for the pneumatic cylinder (Mpa)
|
0.6~0.7
|
Charging manhole
diameter(mm)
|
400
|
400
|
400
|
400
|
500
|
500
|
Condenser cooling area(M2)
|
3
|
4.5
|
5.5
|
6.5
|
9.5
|
15
|
Sub-cooler cooling area(M2)
|
0.5
|
0.5
|
1.0
|
1.2
|
2.0
|
3.0
|
Filter area(m2)
|
0.2
|
0.2
|
0.25
|
0.25
|
0.3
|
0.5
|
Steam consumption(kg/h)@2bar
|
180
|
250
|
300
|
350
|
650
|
850
|
Cooling water consumption(T/h)
inlet temp is 25, outlet temp is 32
|
4
|
5
|
7
|
8
|
12
|
20
|
Chiller consumption :T/h
@inlet temp is 7ºC ,outlet temp is 12 ºC
|
0.5
|
0.5
|
1.0
|
1.0
|
2.0
|
2.0
|
Stirring speed(r/min) (optional)
|
25~40
|
Discover a world of competitive shipping options and adaptable delivery dates that are finely tailored to meet your specific needs. Engage with our dedicated supplier team today to uncover the intricate details that will optimize your purchasing experience, ensuring seamless satisfaction and efficiency with every transaction.
Installation Instructions
Experience unprecedented efficiency and dependability with our state-of-the-art multifunctional extractor tank. This advanced system is ingeniously equipped with a powerful agitator and a meticulously crafted side discharge, expertly designed to prevent any blockages and ensure seamless operations. Additionally, it boasts a bottom discharge gate with an integrated steam heating coil, guaranteeing optimal performance during every extraction process. Tailor your experience by selecting between our manual control option or the sophisticated PLC/HMI automatic systems to precisely meet your unique requirements and elevate your operational capabilities.
1. Revel in the exceptional value of direct-from-manufacturer pricing that ensures substantial cost savings. 2. Capitalize on significantly lowered operational expenses, thanks to our meticulously efficient product design. 3. Take advantage of the expertise of our trailblazing research team, focused on crafting groundbreaking design solutions that set you apart. 4. Utilize state-of-the-art technologies meticulously engineered to drive unparalleled product development and foster continuous innovation.
Be confident in our unparalleled after-sales support! Our strategically located overseas agent offices, coupled with our main headquarters' dedicated service team, ensure rapid, around-the-clock assistance. Take advantage of our comprehensive installation and training services, guaranteeing flawless operation and an uninterrupted service experience extending well beyond the initial purchase.
Q: Are you a factory or a trading company?
A: We are proud manufacturers! Our expertise lies in producing and crafting top-notch industrial machinery.
Q: Do you supply samples?
A: Unfortunately, samples are not available as our offerings are sophisticated machines.
Q: Do you offer OEM and ODM services?
A: Certainly! We can customize equipment tailored to your drawings or specific technical requirements.
Q: How does your company ensure equipment quality?
A: Our meticulous quality control process includes comprehensive in-house testing and adherence to stringent industry standards.
Q: What is the duration of your warranty?
A: Enjoy peace of mind with our 1-year warranty on machine operation, complemented by lifelong service support.
Q: Which payment methods are currently accepted by your company?
A: We facilitate payments via Western Union, T/T, D/P, D/C, and irrevocable L/C payable.
Q: Is it possible to become your distributor in our country?
A: Absolutely, we warmly welcome you to join us as an esteemed agent.
A: Discover our competitive pricing, cost-saving strategies, enhanced research capabilities, and pioneering technologies for unparalleled efficiency.
Q: Do you provide installation services internationally?
A: Indeed, we deliver extensive installation and training services across the globe.
Q: How can we monitor the status of our order's production?
A: We keep you informed with detailed photos and videos throughout the manufacturing process, right through to completion, for your evaluation.
Q: What pre-order services do you provide?
A: We excel in offering design schematics, tailored quotations, and agreements on payment terms, delivery schedules, and more, ensuring a smooth pre-order experience.
Q: Can you describe your company's after-sales service?
A: We deliver extended after-sales service, including installation and commissioning when required, along with a dedicated after-sales service hotline for continuous support.
Q: How can I schedule a visit to your manufacturing facility?
A: Reach out to us to arrange your visit. We assist with travel logistics and provide an all-encompassing tour of our cutting-edge facility.