Product Overview
The extraction tank is an advanced apparatus primarily utilized for a myriad of processes such as normal and low-pressure water frying, warm soaking, hot reflux, forced circulation, percolation, and the aromatic oil extraction. It is also used for the efficient recovery of organic solvents from traditional Chinese medicine and diverse plant and animal sources.
Optional Parts
The extraction tank can be enhanced with a condenser, a cooler, an oil-water separator, a foam catcher, a filter and a liquid medicine pump. Particularly, the oil-water separator is pivotal for alcohol extraction and oil collection. Tailored to meet customer-specific process needs, the system can incorporate a mechanical mixing device within the tank. This facilitates efficient movement of raw materials, accelerates mixing, prevents lighter liquid medicine from surfacing, enhances extraction efficiency, and significantly cuts down extraction time.
Working Principle
The extraction process unfolds within a closed, recirculating system capable of operating under normal or low pressure, depending on design specifications. Adaptable for water, alcohol, or oil extraction, the equipment is versatile, and the technological parameters are meticulously set by the customer in alignment with drug performance requirements.
1. Water extraction: Combine water and traditional Chinese medicine in the tank according to a precise technological ratio. Initiate the heat source for the jacket, and post-boiling, moderate the heat supply to maintain a gentle simmer within the tank.
2. Alcohol extraction: Introduce the drug and alcohol into the tank following a specific ratio, ensuring the system remains hermetically sealed. Heat the jacket until reaching the required temperature, then reduce heat supply to sustain the process at the desired temperature, ensuring complete dissolution of effective ingredients. The vaporized alcohol is condensed back to liquid form, stored for reuse, and can be pumped for forced circulation to enhance system efficiency.
3. Oil extraction: Insert traditional Chinese medicines containing volatile oils and water into the tank per a defined process ratio. Heat is applied via the jacket until reaching the necessary evaporation temperature. Maintain this condition per technological requirements. The resulting aromatic oil vapor is subsequently cooled through the system, allowing the oil and water to be separated effectively via the oil/water separator.
Explore the remarkable versatility of our sophisticated extraction models: TQ-500, TQ-1000, TQ2000, TQ3000, TQ6000, and TQ10000. Each model is meticulously crafted, offering a total volume of extraction tanks that range impressively from 570 to 11000 liters, with efficient working volumes spanning from 500 to 10000 liters. Engineered for durability, these tanks are capable of withstanding internal shell pressures of -0.1/0.09 Mpa and jacket pressures of 0.33 Mpa, ensuring reliability under demanding conditions. The pneumatic cylinder is expertly designed to operate seamlessly at pressures of 0.6~0.7 Mpa, while the thoughtfully crafted charging manholes, measuring 400-500 mm in diameter, facilitate effortless access. Our cooling and filtration systems are finely optimized with diverse condenser and sub-cooler cooling areas, maintaining efficient steam and water consumption. Optional stirring speeds, ranging from 25~40 r/min, significantly enhance the extraction process, offering both precision and control.
Model Item
|
ET-500
|
ET-1000
|
ET2000
|
ET3000
|
ET6000
|
ET10000
|
Total Volume of extraction tank (L)
|
570
|
1200
|
2300
|
3200
|
6300
|
11000
|
Work volume of extraction tank(L)
|
500
|
1000
|
2000
|
3000
|
6000
|
10000
|
Design pressure for inside shell of extraction tank(Mpa)
|
-0.1/0.09
|
Design pressure for jacket of extraction tank(Mpa))
|
0.33
|
Compressed air pressure for the pneumatic cylinder (Mpa)
|
0.6~0.7
|
Charging manhole
diameter(mm)
|
400
|
400
|
400
|
400
|
500
|
500
|
Condenser cooling area(M2)
|
3
|
4.5
|
5.5
|
6.5
|
9.5
|
15
|
Sub-cooler cooling area(M2)
|
0.5
|
0.5
|
1.0
|
1.2
|
2.0
|
3.0
|
Filter area(m2)
|
0.2
|
0.2
|
0.25
|
0.25
|
0.3
|
0.5
|
Steam consumption(kg/h)@2bar
|
180
|
250
|
300
|
350
|
650
|
850
|
Cooling water consumption(T/h)
inlet temp is 25, outlet temp is 32
|
4
|
5
|
7
|
8
|
12
|
20
|
Chiller consumption :T/h
@inlet temp is 7ºC ,outlet temp is 12 ºC
|
0.5
|
0.5
|
1.0
|
1.0
|
2.0
|
2.0
|
Stirring speed(r/min) (optional)
|
25~40
|
Discover an array of competitive shipping options and flexible delivery dates perfectly tailored to meet your unique demands. Engage with our dedicated supplier team now to uncover every detail and optimize your purchasing experience, ensuring that you receive unparalleled service and satisfaction.
Installation Instructions
Experience the epitome of unparalleled efficiency and unwavering reliability with our state-of-the-art multifunctional extractor tank. This exceptional system is meticulously equipped with an advanced agitator and ingeniously designed side discharge system, effectively ensuring the prevention of blockages for seamless operation. Further enhancing its performance, this tank boasts a bottom discharge gate integrated with a steam heating coil, guaranteeing optimal operational excellence. Tailor your experience by selecting from our versatile manual control or sophisticated PLC/HMI automatic control systems, designed to perfectly meet your distinct requirements.
1. Unlock unparalleled value with our exclusive direct-from-manufacturer pricing, promising you significant savings without compromise. 2. Experience decreased operational expenditures thanks to our ingeniously efficient product designs, crafted to optimize cost-effectiveness. 3. Empower your business with the ingenuity of our forward-thinking research team, consistently breaking barriers and setting benchmarks in creative design solutions. 4. Stay ahead of the curve by leveraging state-of-the-art technologies that are meticulously engineered to accelerate product development and spur groundbreaking innovation.
Rest assured with our exceptional after-sales service support! Our strategically located overseas agent offices, coupled with our headquarters' dedicated service team, ensure that you receive prompt and reliable assistance around the clock. Take advantage of our all-encompassing installation and training services, designed to guarantee seamless operations and continuous support well beyond your initial purchase. With us, you're always in good hands.
Q: Are you a factory or a trading company?
A: We are a proud manufacturer, focusing on the production and manufacturing of top-quality industrial machinery. Our expertise ensures that you receive the best that the industry has to offer.
Q: Do you supply samples?
A: As our offerings are large-scale machinery, we do not provide samples. However, we ensure exceptional quality and delivery for all our products.
Q: Do you do OEM and ODM service?
A: Absolutely! We specialize in customizing equipment to meet your specific needs and technical requirements, based on your provided drawings or specifications.
Q: How will your company control the equipment quality?
A: Our company adheres to a stringent quality control process, encompassing in-house testing and strict compliance with industry standards, ensuring that only the highest quality machinery is delivered to you.
Q: How long the warranty will be?
A: We stand by our products with a 1-year warranty for machine operation, complemented by our commitment to provide lifelong service support to ensure your satisfaction.
Q: Which kind of payment does your company do now?
A: We offer flexible payment solutions, accepting Western Union, T/T, D/P, D/C, and irrevocable L/C payable, making transactions convenient and secure for you.
Q: Can we become your distributor in our country?
A: We warmly invite you to join our network as a valued agent in your country, opening doors to mutual growth and success.
A: We offer competitive pricing, drive down consumption costs, enhance research capabilities, and leverage cutting-edge technologies to deliver outstanding value.
Q: Do you supply installation equipment overseas?
A: Yes, our comprehensive installation and training services are available overseas to ensure seamless setup and operation of our equipment for your convenience.
Q: How can we know the order production status?
A: We keep you informed every step of the way by providing detailed photos or videos during the manufacturing process and upon completion, ensuring transparency and peace of mind.
Q: What kind of service do you offer before making an order?
A: Before you place an order, we offer detailed design drawings, precise quotations, and agreements on payment terms, delivery schedules, and other specifics, ensuring clarity and confidence in your purchase.
Q: How about your company's after-sale service?
A: Our commitment to you extends well beyond the initial sale. We offer long-term after-sale service, including installation and commissioning if necessary, and maintain a dedicated line for all your after-sales inquiries.
Q: How can I visit your manufacturing facility?
A: We warmly welcome you to visit our manufacturing facility. Simply contact us to schedule your visit, and we'll assist with travel arrangements and provide you with a comprehensive tour of our operations.